Vacuum Recovery and Recycling Trailer Unit

Vacuum Recovery and Recycling Trailer Unit (2)
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Vacuum recovery and recycling trailer units are mobile, self-sufficient industrial vacuum systems affixed to a trailer for convenient transportation. These units are engineered for diverse heavy-duty cleaning and material handling applications, providing a cost-efficient and highly mobile substitute for larger vacuum trucks.

Mechanisms of Operation

  • The fundamental operation of a vacuum recovery and recycling trailer unit entails a robust vacuum system that extracts material via a hose into an expansive collection tank. The procedure generally comprises multiple phases:
  • A high-capacity vacuum pump, typically a Roots pump, produces substantial suction to extract debris, liquids, sludge, or other substances.
  • Separation: The vacuumed material is initially channeled into a pre-separator chamber, where denser particles, such as gravel or sand, descend to the tank’s bottom. This safeguards the delicate filters from substantial, abrasive particles.
  • Filtration: The air subsequently passes through a primary filter section, where remaining fine dust is extracted. Certain sophisticated systems employ multiple filtration stages to guarantee the exhaust air is purified.
  • Collection and Disposal: The salvaged material is retained in the substantial collection hopper or tank. Numerous units feature a hydraulic dump or self-tipping mechanism, facilitating the efficient and secure disposal of collected waste into a dump truck, dumpster, or alternative container.
  • Recycling (Optional): Certain models are explicitly engineered for recycling purposes, including those utilized for water recovery. These units can purify and process the collected water, which is subsequently pumped back to a supply tank for reutilization, minimizing water waste and ensuring adherence to environmental regulations. Additional units are employed to reclaim and recycle particular materials, such as metallic abrasives utilized in sandblasting.

Principal Characteristics and Utilizations

    • These trailer-mounted units exhibit considerable versatility and are employed across various industries for diverse tasks:
    • Mobility: As trailer-mounted units, they can be effortlessly towed to various locations, rendering them suitable for extensive industrial sites, remote regions, or multiple job sites.
    • Versatility: They are capable of managing a diverse array of wet and dry substances, such as dust, oil, liquids, sludge, sand, gravel, and industrial waste.
    • Cost-Effectiveness: They are typically more economical to acquire and maintain than full-sized vacuum trucks.
    • Robust Performance: Although compact, they feature potent vacuum systems and substantial storage tanks, effectively connecting smaller portable vacuums with large-scale vacuum trucks.
    • Environmental Compliance: Units equipped with recycling capabilities are especially beneficial for operations requiring the management of wastewater runoff and adherence to environmental regulations, including those mandated by the EPA.
Rec Vac IRec Vac IIRec Vac IIIRec Vac IVRec Vac V
Power Unit & Blower
Diesel Engine28 hp48 hp60 hp75 hp113 hp
Max Vacuum % (inHG)95% (28,5”)95% (28,5”)95% (28,5”)95% (28,5”)95% (28,5”)
Blower Displacement319 cfm (Standard)
393 or 489 cfm (Optional)
489 cfm (Standard)
593 or 759 cfm (Optional)
759 cfm (Standard)
800 or 900 cfm (Optional)
932 cfm (Standard)
1094 or 1281 cfm (Optional)
1281 cfm (Standard)
1665 or 2400 cfm (Optional)
Fuel Tank Capacity50 lt (Standard) - Higher Capacity (Optional)
Fuel Tank MaterialPE (Standard) - Steel (Optional) - Aluminium (Optional)
Suction Hose2" or 3"3" or 4"3" or 4"4" or 6" or 8"4" or 6" or 8"
CabinOpen (Standard) - Tarpaulin (Optional) - Fully enclosed Insulated Nose Reduction (Optional) - Aluminum (Optional)
Pump SilencerOptional
Electrical System12v
ControlControl Panel (Standard) - Fully Wireless Remote Control (Optional)
Clean Up Items
Spills on land itemsClean up items including anti-static shovels, metal shovels, brooms, rakes. Oil and fuel or Hazchem absorbent pads, rolls, pillows, particulate and mini booms.
Spills on water itemsOil and fuel or Hazchem absorbent pads, rolls, pillows, particulate, mini booms and marine oil booms. Anchor sets with buoys and ropes. Oil Skimmer with transfer pump and power pack.
Debris Tank
Tank Capacity Standard
Tank Capacity Optional
1000 L
1250 L - 4000 L
2000 L
2250 L - 4000 L
4000 L
4250 L - 6000 L
5000 L
5250 L - 8000 L
6000 L
6250 L - 10000 L
MaterialSteel (Standard) or Aluminium (Optional) or HDPE (Optional)
Dump DoorFixed Tank with Manhole Opening (Standard) Hydraulic dump - 36” or Fully opening rear door (Optional)
Sight GlassPrimary 1 x Rear door (Standard) - Secondary (Optional)
CoatingExterior Coating (Standard) - Internal Coating (Optional)
Valve Connection2 x Manual Operated Discharge / Suction Camlock (Standard)
Safety1 x Pressure Release Valve (Standard) - Vacuum Relief Valve (Optional)
Transfer PumpOptional
Water System
High Pressure Washer Pump150 bar (Optional) | 240 bar (Optional)
Pump Flow15 lt/min (Optional) - 24 lt/min (Optional)
Tank MaterialPE (Standard) - Steel (Optional) - Aluminium (Optional)
Tank Capacity100 lt / 250 lt / 500 lt / 1000 lt (Optional)
HeaterUse it for cleaning oil spills, frozen ground, and clay. (Optional)
Hose ReelOptional
Filtration System
Shut off ValvePrimary Liquid level float ball (Standard) - Secondary Shut off valve (Optional)
Cyclone ValvePrimary Cyclone Filter (Standard) - Secondary Cyclone Filter (Optional)
Mud Filter1 x Mud Box (Standard)
Water Injection CollarDampening for dust or dusty materials (Optional)
Bag House FilterWashable Polyester (Optional) - Polypropylene (Optional) - HEPA (Optional)
Bag Filter CleanerAutomatic or Semi Automatic Pulse + Vibration Technology (Optional)
Oil Skimmer PackageDrum Oil Skimmer (Optional) | Shallow Water Suction Oil Skimmer (Optional)
Oil Transfer PumpOptional
Trailer
TiresHighway use with easy lube hubs
Axle2 axles
MaterialHeavy duty tubular steel welded trailer
Surge BrakeSurge brakes for highway or off-road towing. (Optional)
Axle With BrakeOptional
Rubber TrackAll terrain conditions - Rubber Truck package (Optional)
Anti StaticAnti Static Earth Belt system (Optional)
Atex ZonePED, ADR (CEOC) and or ATEX (Optional)
Road LightOptional
Boom Package
Boom Hose2" or 3"3" or 4"3" or 4"6" or 8"6" or 8"
CapacityRotate 270 degree extend to 4.3 mt (Standard) Rotate 270 degree extend up to 16,5 mt (Optional)
Boom operationManual rotation with hydraulic up & down (Standard) - Remote Control (Optional)
Electrics
All electrical connections sealed and water proofed.
Electrical System12v12v12v12v12v
Ancillary Items
Ancillary itemsDrum repair putty, dispersant / degreaser, safety torch & barrier tape. (Optional)
Disposal itemsDisposal bags, Hazspill drum / waste receptacle, rope. Spill berm / bund and Mini mobile Incinerator. (Optional)
PPE-itemsChemical gloves, disposable overalls, coveralls, dust and chemical masks, goggles & safety glasses, portable eyewash units and First aid kits (Optional)
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